The Model S will support 3-phase charging!

I’ve wrote a letter to Tesla, wrote a blogpost about it and discussed it on the Tesla Motors Club forum and it seems it has paid off!

Tesla Motors just announced that the Model S will support 3-phase charging in Europe!

On Twitter they tweeted:

Tesla’s Model S in Europe will be capable of three phase charging.

That is great news for all future Model S owners in Europe!

Now it’s back again to waiting for the Model S to be parked at my house.

3-phase and CHAdeMO charging for the Model S?

The biggest issue with Electric Vehicles (EV’s) is charging. How do I charge my car within a reasonable time frame? Charging within 1 hour is possible, but you need a lot of power to do so. That is not available on all locations and requires special chargers.

Almost two years ago I made a reservation for a Tesla Model S, the car which I think is the best EV to come to the market.

In the summer of 2011 I was invited to a ‘reservation holder only event‘ at the Tesla factory in Fremont California. I went there and saw the Model S for the first time: Wow…. I was blown away, what a beauty.

EV’s however are new and not everything is technically the way you want it to be.

What is 3-phase charging and why would you want it?

Timely charging is the biggest issue with EV’s. With 3-phase charging you could charge your EV 3 times faster, since Europe has a 3-phase power grid.

I live in Europe (The Netherlands) and  unlike the USA were are limited to ~32A per phase. In the USA you can get a 100 Amp installation in your house. Amps and Volts is all that counts when you want to charge an EV.

With a 100 Amp connection in the USA, you get 20kW of power. (100A * 208V =~ 20kW). The biggest battery of a Model S is 85kWh (Kilowatt hour). 85 kWh / 20kW = 4.25 hour of charging (not taking any losses into account).

Like mentioned, in Europe we have a 3-phase power grid and we are limited to 32A per phase in residential areas (Rules are complex!). 32A at 230V = 7.3kW.

The 85kWh battery of a Model S would take almost 12 hours (85 / 7.3) to charge.

Here comes the 3-phase power into play. We can get 3 times 32A in our hose at 400 Volts. (See the Wikipedia page). This calculation is a bit more complex: 400 * 32 * SQ(3) =~ 20kW. We also get 20kW of power in our residential areas, but it’s delivered to us spread out over 3-phases instead of one.

The bottom-line is: Without 3-phase charging it will take three times longer to charge a Model S in Europe then in the USA. That’s why I want 3-phase charging for the Model S.

When I made my reservation the Tesla website stated that the Model S could charge from 110V, 220V and 480V. From that moment I assumed the Model S would support 3-phase charging, but then I went to the event at the factory in Fremont.

 

 

This picture shows the new charging connector of the Model S. Tesla designed a new connector which could handle AC (low to medium (20kW)) power and DC (high >50kW)) power over the same pin layout. This results in a very sleek connector. A great connector if you look at it from a designers perspective.

The connector is however lacking a 2nd and 3rd connector for 3-phase charging. This connector design only has:

  • A ground (bottom middle)
  • A proximity and pilot connection (bottom left and right)
  • A Phase connection (top left or right)
  • A neutral connection (top left or right)

In order to support 3-phase power the connector should have two more ‘big’ connectors.

I asked a Tesla employee if the Model S could charge from 3-phases and he said “No, it won’t” I felt really disappointed. I had been waiting on the Model S for such a long time already (18 months), living with the assumption (since the website stated 480V charging) that it would support 3-phase charging.

 

 

The employee told me that Tesla focused on Quick/Fast/Super-charging a Model S with high power DC (500V, ~200A, 90kW, 45 min) instead of the slower charging. The Model S would also be able to travel such long distances that you could do almost all your driving without charging. I argued he was wrong, but it was quite busy at the event, so I didn’t get into a in-depth discussion with him.

Although the event at the Tesla factory was great, the news about the lack of 3-phase charging gave a real bad taste.

In the car back to the hotel I started brainstorming with my colleague (the Roadster owner) about how we could convince Tesla otherwise. As a Roadster owner in Europe he’s also quite disappointed about the Roadsters limitation to 7kW (32A @ 230V) charging (8 hours) in Europe. He however accepted it since the Roadster is a car for pioneers, early adopters or tech freaks, however you want to call them.

If you by a base Model S you get one on-board 10kW AC charger, but if you pay $1500,00 you get a second 10kW charger which runs parallel with the first charger, giving you 20kW AC charging.

Wait a minute? 20kW AC charging? That is exactly what we want in Europe! In the US the chargers run parallel on 1-phase, as Europeans we want the 20kW spread out over 3-phases. So what is the point? Tesla clearly sees that 20kW AC charging is useful in the US, why not in Europe?

To get back to the brainstorming: We came up with the idea to write a letter to Tesla and start collection signatures from people who agreed with me. So I did, I wrote a letter to Tesla together with 39 hand written signatures.

On the right two pictures of how this looked.

On November 4th 2011 I sent this package to the Tesla HQ in Palo Alto, CA, USA and I started waiting…

 

After a month of waiting for just a “Thank you for your letter” I also sent the letter to the Tesla EU HQ in London and posted a Tweet. That is when I got a “Thank you” from Tesla, but nothing conclusive. I never expected Tesla to reply within a month with a answer that they would or wouldn’t support 3-phase charging.

I completely understand that such decisions might have a big impact and involve a lot of people, so these kind of things take time.

However, is implementing 3-phase support that hard? I think it’s not. The biggest obstacle I think is the connector (see above) that Tesla designed. It’s missing the necessary connections for L2 (2nd phase) and L3 (3rd phase), so they would have to redesign that connector. They could also add a second charging port on the car and support the IEC 62192-2-2 connector natively without any adapters?

 

3-phase charging would drastically improve the usage of the Model S. On a 3x16A (10kW) connection you could charge a Model S with it’s 85kWh battery in about 8 hours. A Nissan Leaf also charges in 8 hours, but a full charge of a Leaf gets you 160km, a full Model S takes you up to 480km.

A 3x32A connection (20kW) could charge a Model S in a bit over 4 hours.

I made a graph to display the various charging times for a Model S and a Roadster. You get the picture why 3-phase charging is really needed for the Model S!

 

Without 3-phase charging you wouldn’t even be able to charge your Model S overnight! How are you supposed to charge the Model S if you get back home later in the evening and want to leave the next morning? A full charge could take over 24 hours!

Most (bigger) hotels in Europe also have a 3-phase connection available somewhere in the parking lot, if not, it is trivial to get such a connection installed. With just a single-phase socket you can’t charge your Model S overnight (see the chart above).

That is why I emphasized this to Tesla: “European’s don’t want 3-phase charging, they need 3-phase charging!”

The faster you can charge your EV, the better. It makes the car more practical, simple as that.

The final decision is at Tesla, but I think that supporting 3-phase charging is trivial and vital for Tesla if they want to be successful in Europe. In my letter to Tesla I showed them how many 3-phase charging stations are available in Europe. The current estimate is that over 2.500 (~1300 in Holland alone!) of these charging stations are installed in Northern Europe and they are being installed on a daily basis. (Amsterdam is installing at least one every week).

We just saw the release of the Pricing & Options of the US Model S, so I’m not expecting a answer from Tesla really soon. I however have good hope that Tesla will implement 3-phase charging for the Model S. My hope is that they will reveal it at the Geneva Motor Show in March 2012.

 

 

Something else which has been bothering me is the DC (fast-charging) charging Tesla will be using for the Model S. They say it will be DC charging at 500V and can top up your Model S in 45 minutes. They call it “Supercharging”.

Around the world (especially in Europe and Japan) fast-chargers are being installed which are compliant to the CHAdeMO protocol.

CHAdeMO is a fast-charge protocol which delivers up to 50kW of power. If we take a look again at the calculations above: 85kWh / 50kW = 1.7 hours for a full charge.

The Nissan Leaf is one of the first cars to support CHAdeMO fast-charging. A CHAdeMO station can recharge the 24kWh battery of a Leaf in 30 minutes.

Yes, the 50kW a CHAdeMO charger delivers is 60% of the 90kW Tesla is intending to use, but still, 50kW is better then nothing.

Tesla claims that they will be installing their “Super chargers” throughout the US and even Europe, concrete plans are however lacking.

The CHAdeMO chargers are being rolled out today. Nissan recently said that they will donate 400 chargers in Europe. 400 chargers!? That is great! If the Model S could take advantage of these chargers you could travel even further.

CHAdeMO seems to be winning in Europe and Japan as it comes to fast-charging. I’m not sure about the US, but it seems it’s getting traction there as well. In 2012 there will be hundreds or more then a thousand of these chargers throughout Europe. It would be a shame if the Model S can’t charge there.

BP (British Petroleum) has started installing CHAdeMO chargers at their stations along highways in the Netherlands, but incentives like those are being initiated all over Europe. In 2011 the Norwegian energy company Ishasvkraft announced that they will be installing CHAdeMO chargers throughout Norway. Lysi Energy is doing the same in Norway.

On the Tesla Motors Club forum I recently started a thread on CHAdeMO charging for the Model S. We can be almost a 100% sure that the Model S won’t natively support CHAdeMO charging, but there is always the possibility of an adapter. Tesla did not reveal any plans for such an adapter, but there is hope.

 

My message to Tesla is that they should make the Model S the best EV on the planet and crush all competition. I’m blown away by the Model S and can’t wait to receive mine. It would however be a shame if the car would be limiting me by not letting me take advantage of the available power provided by 3-phase and CHAdeMO charging stations.

The specifications of the Model S are great, no doubt about that. Just make sure that I as a driver can take full advantage of all the charging possibilities which are available. That would make me (and I think a lot with me) a very, very, very happy customer!

 

 

So, I went to the Tesla Model S beta event

Somewhere in August I got a invitation of Tesla to come over to the factory in Fremont California and see the Model S in person.

As a reservation holder of a Model S I simply could not refuse that invitation! Lucky me I still had some business to do in California and I had a paintball tournament there, a bit of travelling through the USA and I could attend the event, yay!

I did not know what to expect, but I expected something big. Tesla is not investing in any form of promotion of their Model S, but they seem to solely rely on the product promoting itself and using modern techniques like Facebook and Twitter. I saw myself as a ‘messiah’ (Ok, that is dramatized!) for Tesla, they would rely on us to overload the world with Tweets and messages with Facebook. Tempting and convincing other people to also make a reservation for the Model S.

My colleague (The Roadster owner) and I stayed in San Francisco to check out the area but also to be close to Fremont!

Driving towards the factory we did not know what to expect. How big is the factory? How many Model S’es will there be? How long wil the test drive be? (I knew that I would not be driving myself).

Arriving at the factory is impressive, it’s HUGE! The first thing you see is the big T-E-S-L-A sign on the outer wall.

The Tesla factory in Fremont

We parked the car and walked to the entry, have to say, that was the longest walk ever over a parking lot!

Once inside the first thing we saw was a clay model of the Model S, one half brown, the other one silver.

A clay model of the Model S

Seeing that model shows you how big the S is. At first Tesla said it would be the size of a BMW 5-series, well, it’s more like a 7-series!

Further down in the factory there was the ‘exploded body’ of the Model S and a chassis with battery and drive-train in it. This gave a good impression of the storage capacity the S has, but also how small the drivetrain actually is. I’ve seen it on multiple pictures, but seeing in for real is something different. A real piece of modern engineering!

Me at the exploded Model S
The Model S chassis

Standing at the chassis I turned around and saw the final assembly, a smooth white factory hall with all these red machines, really in Tesla style!

Final assembly of the Model S

From there one we walked over to the tour check-in, here we got a 90 minute tour around the still work in progress factory. Stamping, painting, plastic moulding and more, really cool to see the birth place of your future piece of modern engineering!



I was so impressed that I sometimes forgot to take pictures! But there are many pictures of this great event floating around on the internet, for example the Picasa album of Ben Goodwin.

Being done with the factory tour it was time for the speech of Elon Musk! He came driving on stage in the red Model S with a total of 8 persons + luggage in it! Have to say, one person was hidden in the “frunk” and in the back jumpseats were two kids!

Elon seemed to be a bit overwhelmed about the presence of so much (about 2.000) future Model S owners. He gave a quick demonstration of the Model S and gave a short talk, which both seemed to be completely improvised and not studied. I liked that, no standard talk, but something that came to mind the moment he was on stage! He even forgot the announcement of the Model S sport! George Blankenship had to call everybody back to get the announcement out. 4.5 sec from 0 – 96 km/h, wauw!

After Elon’s talk it was time to head outside to the area where the rides were being given. We had a slot between 22:00 and 22:30, but it was barely 21:00 at that time, so we had some time to grab a bit, drink a beer and just watch the three S’es driving around. I preferred the white one and that was exactly the on I got my ride in!

Two beers and some chats later it was time for our test drive! I called shotgun on the front seat, but one of the two persons in front of me was Elon’s son, so no need for that. But another car pulled up early, so I eventually got into the middle backseat of the white one. No problem! More than enough space and a great view on the interior and that MASSIVE 17″ central touch screen!

The ride itself was short, to short for me, but I get why. They had only 3 cars and 2.000 attendees to satisfy. I’d like to see it different, but I understand the how and why.

We did a short slalom and a acceleration demonstration on the straight. With 5 persons in the car it didn’t take long to reach 73mph before we had to slow down. No, it’s not as fast as a Roadster, but definitely faster than any other sedan I’ve ever driving! (Which are quite a few descent cars).

After the test-ride we exited the area through a tent where a demo of the central screens functions was being displayed and we saw the new charging connector and “UMC” for the Model S.

Tesla choose to design a new connector which was able to handle both 20kW AC charging as well as 90kW DC charging over the same pins. As a European I asked about the 3-phase support for the Model S and I got a disappointing answer, it’s not present.. I had a (and really good!) discussion with some Tesla employees about this matter. Well, it seemed we disagreed on that. So I started a petition to convince Tesla otherwise.

My final conclusion about the Model S? Full of gadgets, smooth and gorgeous! For me this is how automotive transportation should be. I’ve been hating the in-car systems for the last few years. They always to lacked features and we waaaaaaay behind on what is possible. I’ve driving Audi, Mercedes, BMW and Toyota, but all their systems seemed like they were build in 2000! The Model S however is cutting edge!

I didn’t have the time to play with the system, but from Elon’s demonstration and the other things I saw that night it proofed to me that the Model S will not only be a EV, but it will be my new mobile office! More than enough space, the world at your fingers through the 3G (maybe 4G) connectivity of the car and all that in a luxurious and spacious vehicle.

Of course, there still is work to do for Tesla. But hey, the vehicles were called “betas” for a reason. I work in IT and know what the words “Alpha” and “Beta” mean. As soon as they start using “RC” we can start judging on the finished touches!

The event itself was well prepared and organized. More than enough snack (good ones!) and drinks available and enough Tesla staff to bother will the dozens of questions I had.

I can’t wait any more! I feel like a little kid who wishes at the end of his birthday that he can sleep for a year, so it’s his birthday again the next day 😉

I don’t want to sound like a fanboy (but I guess I do…), but Tesla is really showing some awesome work here. The Model S is simply more than a car, it’s a experience.


For some more pictures of the event check out the already mentioned Picasa album of Ben Goodwin or check out the Tesla Motors Club forum. The last one contains much, much, much more information gathered at the event, as well more pictures and videos of the event.